Architectural Foam

Description

Architectural foam refers to a lightweight and versatile building material made from foam, typically expanded polystyrene (EPS) or polyurethane foam. Architectural foam is used to create decorative and functional elements for both interior and exterior architectural applications.

There is almost nothing as simple and inexpensive as foam architectural that will add more resale value to your property.

Architectural Foam & Art is our division that specializes in the manufacturing of all types of architectural foam shapes. We have a variety of machines and artisans that can create anything, from simple elements like corbels, moldings, wall caps, brackets, borders, window trims and sills, to the most elaborate medallions, ceiling tiles, columns, mailboxes, statues, and ornate embellishments.

We sell wholesale to the general contractors, installers, project managers, building owners and to homeowners. We participate in simple projects such as repairing existing damage to the refurbishment of entire houses, commercial buildings, churches, historical buildings, bridges, and more.

We use a variety of coating methods to ensure you get the look and durability you want. We have cementicious coating, urethane coatings, polyuria coatings, various finish coatings, fiberglass coatings, and Procoat XP coating. Procoat XP is a beautiful coating that has a stone look and is sealed and never requires painting. Procoat XP is extremely durable and long-lasting and can resist impact damage.

Here are some common uses and characteristics of architectural foam:

Exterior Trim: Architectural foam is commonly used to create decorative trim and molding for the exterior of buildings. It can replicate the look of traditional architectural materials such as wood, stone, or plaster at a fraction of the cost and weight.

Columns and Pilasters: Foam columns and pilasters are lightweight alternatives to traditional masonry or wood columns. They are used to add architectural interest and enhance the facade of buildings, both residential and commercial.

Cornices and Soffits: Foam cornices and soffits are decorative elements used to add visual interest to the eaves and rooflines of buildings. They can be customized in various styles and sizes to complement different architectural designs.

Architectural Accents: Architectural foam can be shaped and molded into various architectural accents, including medallions, keystones, brackets, and rosettes. These decorative elements are used to embellish facades, entryways, and interior spaces.

EIFS (Exterior Insulation and Finish Systems): Architectural foam is often used as a substrate for EIFS, a type of exterior cladding system that provides insulation and weather protection. Foam panels are attached to the exterior wall substrate and coated with a durable finish coat to create a seamless and energy-efficient facade.

Signage and Lettering: Foam can be carved or routed to create custom signage, lettering, and logos for commercial buildings, retail establishments, and signage applications. Foam signs are lightweight, durable, and easy to install.

Interior Trim and Molding: Architectural foam is also used for interior trim and molding applications, including crown molding, baseboards, chair rails, and wainscoting. It can be painted or finished to match the decor of interior spaces.

Common shapes and products made from Expanded Polystyrene Foam:

Common names for architectural foam includes:

Advantages of using foam for architectural elements:

Lightweight: Foam is significantly lighter than traditional architectural materials like wood, stone, or plaster. This makes foam architectural elements easier to handle, transport, and install, reducing labor and construction costs.

Design Flexibility: Foam can be easily molded and shaped into virtually any design or architectural style. It allows architects and designers to create intricate and elaborate decorative elements that may be difficult or costly to achieve with traditional materials.

Cost-Effective: Foam is generally more affordable than many traditional architectural materials. It offers a cost-effective solution for achieving decorative details and architectural accents without the high expense associated with carving or molding stone, wood, or plaster.

Easy Installation: Foam architectural elements are typically lightweight and easy to install, requiring minimal labor and equipment. They can be attached to various substrates using adhesive or mechanical fasteners, speeding up the construction process and reducing installation time.

Durability: Despite its lightweight nature, foam is durable and resistant to weathering, rot, and insect damage when properly coated and installed. Foam architectural elements can withstand exposure to outdoor elements and provide long-lasting performance.

Insulation Properties: Foam has inherent insulation properties, which can help improve the energy efficiency of buildings. Foam architectural elements, such as foam trim and molding, can provide additional insulation and thermal barrier, reducing heat loss or gain through walls and windows.

Customization: Foam architectural elements can be customized to meet specific design requirements and project specifications. They can be tailored in terms of size, shape, texture, and finish to complement the architectural style and aesthetics of the building.

Versatility: Foam can replicate the look and texture of various traditional architectural materials, including wood, stone, plaster, and metal. It offers versatility in design, allowing for the creation of realistic and visually appealing architectural elements.

Reduced Structural Load: Foam architectural elements exert minimal structural load on buildings due to their lightweight nature. This can be advantageous for both new construction and renovation projects, as it reduces the need for additional structural support and reinforcement.

Safety: Foam architectural elements are non-toxic and pose minimal health and safety risks during handling, installation, and use. They are also fire-retardant when properly coated, adding an additional layer of safety to buildings.