Foam Packaging

For over 40 years, Insulated Packaging & Foam has been making some of the most innovative and economical packaging solutions using all types of rigid and flexible foams that can be combined with other packaging materials.

We can manage any size order from a few pieces to truckloads.

Since we are the manufacturer, you are buying direct from the manufacturer, saving you time and money, and giving you direct communication with the individuals designing and making your product.

In packaging, it all begins with the design. Our team can create the most cost effective and best performing solution for your product. Damaged products are costly.

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Description

For over 40 years, Insulated Packaging & Foam has been making some of the most innovative and economical packaging solutions using all types of rigid and flexible foams that can be combined with other packaging materials.

We can manage any size order from a few pieces to truckloads.

Since we are the manufacturer, you are buying direct from the manufacturer, saving you time and money, and giving you direct communication with the individuals designing and making your product.

In packaging, it all begins with the design. Our team can create the most cost effective and best performing solution for your product. Damaged products are costly.

5 Packaging being designed on CAD software
6 Temperature controlled packaging CAD drawing
7 Styrofoam cooler for shipping with locking top

Minimizing the size of your packaging can be beneficial to saving on dimensional shipping charges, saving storage space in your warehouse, and reducing material costs and waste.

Our solutions can reduce your labor time in packaging.

We promote using the most environmentally effective solutions. And we can also assist you with boxes and other packaging supplies.

8 EPS expanded polystyrene foam pieces that fit together to make a protective corner
9 Corner protector made from Styrofoam
10 EPS Expanded Polystyrene Styrofoam foam corner protectors for window and door frame
21 EPS Expanded Polystyrene Stryfoam packaging for pyramid shaped candles
22 PE polyethylene foam with custom cutouts for packaging

Here is what we will consider when designing your packaging:

Product Dimensions: Understand the size, shape, and weight of the item being packaged. The packaging should be appropriately sized to snugly fit the product without excessive movement.

Fragility: Assess the fragility of the item. Delicate or fragile items may require thicker and more cushioned foam to absorb shocks and vibrations during handling and transportation.

Impact Resistance: Consider the potential impact forces the package may encounter during transit. Is your product being shipped by air, sea, or land? Choose foam materials and designs that provide adequate shock absorption to protect the product from damage.

Environmental Conditions: Determine the environmental conditions the package will be exposed to, such as temperature extremes or moisture. Select foam materials that can withstand these conditions without degradation.

Packaging Labor Time: How long will it take your employee to package your products.

Storage Space: Do you have limited space? Again, this is another reason we look to use the most efficient packaging from both a material usage standpoint and a storage standpoint.

Cost-effectiveness: Balance the need for protective packaging with cost considerations. Optimize the design to minimize material usage while still providing sufficient protection.

Appearance: Your packaging should look professional, fit your product and enhance its perceived value.

Foams that we use include Expanded Polystyrene (EPS) Foam, commonly called Styrofoam, Polyethylene (PE) Foam), Polyurethane (PU) Foam, Cross-Linked (XLPE) Foam, Expanded Polyethylene (EPE) Foam, Polyester (Ester) Foam, Convoluted (Eggcrate) Foam, Ethylene-Vinyl Acetate (EVA) Foam, High Resilient (HR) Foam, Polyethylene Terephthalate (PET) Foams, open cell foam, closed cell foam, low density foam, high density foam, rigid foam, flexible foam, thermal insulating foam, recycled foam, moisture resistant foam, ESD anti-static foam and more. We can combine foam with different materials including corrugated, coroplast, rigid with flexible foams, etc.
Want to do your own packaging? We can sell you any of our foams in sheets or pieces.

11 Large sheets of wholesale black polyethylene foam 1.7 pound density
12 Styrofoam EPS corner protector

We also sell shipping supplies such as boxes, packing peanuts, bubble wrap, and more.

14 Bags of wholesale Styrofoam packing peanuts
15 Rolls of wholesale bubble wrap

For many of our online shippers, we have turned products that were thought to be cost prohibitive to ship on Amazon, Etsy and eBay, and turned them into shippable products.

We can die-cut, hot wire cut, route, CNC water jet, CNC knife, laser cut, convolute, heat bond, glue, skive, and channel cut different types of foam.

16 Anti-static polyurethane convoluted foam for electronics
17 Polyethylene and polyurethane foam cut with channels for packaging
18 Custom made Styrofoam Expanded Polystyrene Foam for packaging medical products
19 Die cut holes in polyethylene foam packaging for holding bottles
20 EPS Expanded Polystyrene Stryfoam packaging for pyramid shaped candles
30 EPS Expanded Polystyrene Stryfoam packaging custom fitted for shipping arcade machines
  • Anti-static Foam
  • Channel Edge Foam Protectors
  • Convoluted Foam and Egg Crate Foam
  • Convoluted Foam Packaging
  • Cool Packaging
  • Coolers
  • Corner Blocks
  • Corner Protectors
  • Crosslink XLPE Foam Sheets
  • Custom Foam Cutting
  • Custom Foam Padding
  • Custom Interior Packaging Inserts
  • Custom Packaging Design
  • Die Cut Foam Packaging
  • Die Cutting Cross-linked Foam XLPE
  • Die Cutting Polyethylene Foam PE
  • Die Cutting Polyurethane Foam PU
  • EPS Corner Protectors
  • EPS Custom End Caps
  • EPS Polystyrene Styrofoam Sheets
  • ESD Foam
  • Expanded Polyethylene EPE Foam Packaging
  • Flexible Foam Packaging Inserts
  • Foam Blocks
  • Foam Box Inserts
  • Foam Case Inserts
  • Foam Corner Protectors
  • Foam Edge Protectors
  • Foam End Caps
  • Foam for Boxes
  • Foam for Shipping Electronics
  • Foam for Shipping Glass
  • Foam Inserts and Foam Protectors
  • Foam Lined Boxes
  • Foam Packaging Supplies
  • Foam Pads
  • Foam Planks
  • Foam Thermal Boxes
  • Foldable Foam Coolers
  • Gluing Expanded Polystyrene (Styrofoam) to cardboard and corrugated packaging
  • Gluing Polyethylene to cardboard and corrugated packaging
  • Hot Wire Shaping for Cavity Cuts and Scoop & Gauge Cuts
  • Industrial Packaging
  • Insulated Box Liners
  • Insulated Foam Containers
  • Insulated Shipping Boxes
  • Loose Fill
  • Military Packaging
  • Packaging Peanuts
  • Packing Peanuts
  • PE Corner Protectors
  • PE Custom End Caps
  • Polyethylene Foam Packaging
  • Polyethylene PE Sheets
  • Polystyrene Styrofoam Foam Packing Material
  • Polystyrene Sheets
  • Polyurethane Foam Packaging
  • EPS Foam Packaging
  • Polyurethane PU Foam Sheets
  • Foam Trays and Inserts
  • Polyurethane Foam Coolers
  • Popcorn Foam
  • Private Labeling for Packaging
  • Protective Foam
  • Snap-In-Place Insulated Box Liners
  • Styrofoam Coolers
  • Styrofoam Packing
  • Thermal Packaging
  • USPS Flat Rate Box Coolers
  • Vial Packaging
  • Void Fillers
  • Wholesale Foam Packaging
  • Wine Shippers