SKIVING – PE FOAM, PU FOAM, XLPE FOAM

Examples of Skiving

Skiving is the ability to cut flexible foams into sheets of any thickness. The urethane and cross-linked foams are poured and sold as large buns or blocks. Since we can skive in-house, we can get whatever thickness in whatever volume you need. We can buy the raw foam buns from the manufacturers, not the precut sheets, gives us advantages in inventory and pricing. Polyethylene sheets, which are made in standard thicknesses up to 6 inches, can also be skived to whatever thickness and tolerances you need.

The Advantages of Skiving:

Precision Thickness Control:

Skiving allows for precise control over the thickness of foam material. This is especially important in applications where consistency and accuracy are critical, such as in gaskets, seals, and insulation materials.

Customization and Contouring:

Skiving enables the customization and contouring of foam materials to fit specific shapes, profiles, or design requirements. This flexibility makes it suitable for a wide range of applications, from automotive components to medical devices.

Improved Surface Finish:

Skiving can produce smooth, even surfaces on foam materials, enhancing their appearance and performance. This is particularly advantageous in applications where surface roughness or irregularities need to be minimized, such as in foam padding for medical equipment or consumer products.

Material Optimization:

Skiving allows for the efficient use of foam materials by removing excess material and reducing waste. This can result in cost savings and improved material utilization, making it a more sustainable manufacturing process.

Enhanced Product Performance:

By achieving precise thickness control and surface finish, skiving can help optimize the performance of foam materials in various applications. For example, skived foam gaskets and seals can provide better sealing properties, while skived foam insulation can offer improved thermal and acoustic insulation performance.

Increased Productivity:

Skiving is a relatively fast and efficient process, especially when automated with CNC machinery. This can help streamline production processes and increase overall productivity, making it suitable for high-volume manufacturing environments.

Versatility:

Skiving can be used with a wide range of foam materials, including polyurethane foam, neoprene foam, silicone foam, and more. This versatility makes it suitable for diverse applications across industries such as automotive, aerospace, electronics, healthcare, and consumer goods.

Cost-Effectiveness:

While initial setup costs for skiving equipment may be relatively high, the ability to achieve precise thickness control and customization can lead to long-term cost savings by reducing material waste, improving product quality, and enhancing overall efficiency.